Fiberglass grating—also known as fiberglass reinforced plastic (FRP) grating—is a high-performance composite flooring system engineered for industrial environments where corrosion, safety, and maintenance costs are major concerns.
In my experience working with industrial facilities, the biggest issue with traditional steel grating isn’t strength—it’s corrosion, downtime, and long-term replacement costs. That’s exactly where fiberglass grating outperforms metal alternatives.
If you're evaluating industrial flooring for chemical plants, wastewater facilities, marine platforms, food processing units, or heavy manufacturing operations, this guide will help you understand whether fiberglass grating is the right solution.
What Is Fiberglass Grating?
Fiberglass grating is a structural panel made from continuous glass fibers embedded in thermosetting resin, forming a corrosion-resistant, load-bearing grid system.
It combines:
-
Fiberglass reinforcement (for strength)
-
Resin systems (for chemical resistance)
-
Engineered molding or pultrusion manufacturing
-
Anti-slip surface finishes
Unlike steel, FRP grating does not rust, pit, or deteriorate in corrosive environments.
This is why it is widely used in environments exposed to:
-
Acids and alkalis
-
Saltwater
-
Industrial chemicals
-
Moisture-heavy conditions
-
Oil and grease
Why Is Fiberglass Grating Replacing Steel in Industrial Applications?
Because total lifecycle cost matters more than initial material price.
Here’s the real-world comparison:
| Factor | Fiberglass Grating | Steel Grating |
|---|---|---|
| Corrosion Resistance | Excellent | Poor in harsh environments |
| Weight | ~30% of steel | Heavy |
| Maintenance | Minimal | Ongoing repainting |
| Installation | No welding required | Welding required |
| Electrical Conductivity | Non-conductive | Conductive |
| Lifecycle Cost | Lower long-term | Higher due to corrosion |
In corrosive facilities, steel often requires replacement within 5–10 years. Properly specified fiberglass grating can last 20–30+ years with minimal maintenance.
What Are the Main Types of Fiberglass Grating?
There are two primary industrial-grade types:
1. Molded Fiberglass Grating
Best for corrosive environments requiring bi-directional strength.
Manufactured by laying continuous fiberglass strands in a mold, molded grating provides uniform strength in both directions.
Common uses:
-
Wastewater treatment plants
-
Chemical processing facilities
-
Marine docks
-
Cooling towers
Advantages:
-
Excellent corrosion resistance
-
Cost-effective for medium loads
-
Slip-resistant surface options
2. Pultruded Fiberglass Grating
Best for heavy loads and long spans.
Pultruded grating is manufactured using continuous fiberglass rovings pulled through resin and formed into structural shapes.
Common uses:
-
Industrial walkways
-
Elevated platforms
-
Long-span installations
Advantages:
-
Higher stiffness
-
Greater load-bearing capacity
-
Ideal for structural applications
How Strong Is Fiberglass Grating?
Strength depends on:
-
Thickness (25mm, 30mm, 38mm, 50mm)
-
Span length
-
Resin system
-
Load type (uniform vs point load)
Pultruded grating typically supports heavier loads over longer spans compared to molded grating.
Many fiberglass grating systems are engineered to meet or exceed:
-
ASTM E84 (Flame Spread)
-
ASTM D790 (Flexural Strength)
-
OSHA walking-working surface requirements
-
ANSI load deflection guidelines
Always consult load span charts before selecting panel thickness.
Where Is Fiberglass Grating Used?
Fiberglass grating is widely adopted across industries facing corrosion or safety challenges.
Chemical Processing Plants
Resists acids, solvents, and aggressive chemicals.
Wastewater Treatment Facilities
Handles hydrogen sulfide exposure and constant moisture.
Marine & Offshore Platforms
Saltwater-resistant and non-corrosive.
Food & Beverage Facilities
Non-metallic, easy to clean, hygienic.
Power Plants
Cooling towers, cable trenches, maintenance platforms.
Oil & Gas Industry
Non-sparking and corrosion-resistant properties enhance safety.
What Are the Key Benefits of FRP Grating?
1. Superior Corrosion Resistance
Vinyl ester resin systems provide exceptional chemical durability.
2. Slip-Resistant Surfaces
Available in gritted or concave finishes to reduce workplace accidents.
3. Lightweight & Easy Installation
Reduces labor costs and eliminates welding.
4. Non-Conductive & Non-Magnetic
Safe for electrical installations and substations.
5. Fire Retardant Options
Phenolic resins offer low smoke generation and flame spread compliance.
6. Long Lifecycle Performance
Lower total cost compared to steel over 20+ years.
What Technical Specifications Should You Consider?
When specifying fiberglass grating, evaluate:
Resin Systems
-
Polyester (general industrial)
-
Vinyl Ester (chemical resistance)
-
Phenolic (fire resistance)
Panel Sizes
-
1220mm x 2440mm (common)
-
Custom sizes available
Surface Types
-
Gritted anti-slip
-
Concave
-
Smooth top
Temperature Range
Typically up to 100–150°C depending on resin type.
How Is Fiberglass Grating Installed?
Installation is significantly simpler than steel.
-
Prepare support structure
-
Cut panels using carbide blade
-
Position grating panels
-
Secure with stainless steel hold-down clips
-
Inspect for load compliance
No welding required. Minimal specialized labor needed.
How Long Does Fiberglass Grating Last?
Properly specified fiberglass grating typically lasts 20–30 years or longer, even in aggressive environments.
Unlike steel, it does not require:
-
Sandblasting
-
Repainting
-
Rust treatment
UV inhibitors help prevent degradation in outdoor applications.
What Should You Evaluate Before Purchasing?
Before buying fiberglass grating, ask:
-
What load will the platform carry?
-
What span length is required?
-
What chemicals are present?
-
Is fire resistance required?
-
Are there OSHA or ASTM compliance needs?
Choosing the correct resin and thickness is critical.
Fiberglass Grating vs Aluminum, Wood, and Plastic
vs Aluminum
Fiberglass resists chemical corrosion better.
vs Wood
Wood deteriorates in moisture and requires frequent replacement.
vs PVC Plastic
PVC lacks the structural strength of fiberglass composites.
For harsh industrial settings, fiberglass grating offers the best balance of strength, durability, and lifecycle value.
Frequently Asked Questions
Is fiberglass grating stronger than steel?
Steel has higher raw tensile strength, but fiberglass grating often performs better in corrosive environments due to durability and reduced maintenance.
Does fiberglass grating rust?
No. Fiberglass grating is non-metallic and does not rust.
Can fiberglass grating be used outdoors?
Yes. UV-resistant resin systems allow long-term outdoor use.
What thickness is best?
Common options include 25mm, 30mm, 38mm, and 50mm. Selection depends on load and span requirements.
Is FRP grating fire resistant?
Phenolic and fire-retardant resins can meet ASTM E84 flame spread standards.
How much weight can fiberglass grating support?
Load capacity varies by type and thickness. Always consult manufacturer load charts.
Final Thoughts: Is Fiberglass Grating the Right Choice?
If your facility faces corrosion, heavy moisture, chemical exposure, or high maintenance costs, fiberglass grating offers a durable and cost-effective alternative to steel.
Its combination of:
-
Corrosion resistance
-
Safety performance
-
Lightweight installation
-
Long-term lifecycle savings
makes it a preferred solution across industrial sectors worldwide.
About Access Industrial
With years of industry expertise, we offer a wide range of services, including custom fabrications, material handling equipment, and on-site support tailored to your specific requirements. From precision engineering to efficient project management, our dedicated team ensures seamless execution at every step.

Comments
Post a Comment